Electro-Spec Blog

Accounting for Plating Thickness in Assembly Design

The main consideration when plating threaded components would be to ensure that the plated threads properly fit into their mated counterparts. As shown in Figure 1-1, the dimensions to consider here would be the diameter and pitch of the threads. This translates into the tolerance of the plated coating being accounted for within the assembly because the plated coating will slightly change the geometry of the threaded component. The thickness of the plating should be accounted for when the part is designed. The most ideal location to account for the plated coating would be within the specifications of the mating part, including diameter and pitch. Of course, certain calculations are required to determine the slight change in the diameter or some other dimension of the mated part which will not impact the overall strength of the assembly. But, this is a calculation that should be performed before arbitrarily designating a plating thickness.

Passivation is a standard, but critical, process in the manufacturing of many stainless steel parts.  When referring to passivation, much emphasis is placed on the process and the characteristics it imparts.

Plating protects metal surfaces, increasing their hardness, tensile strength and applies an aesthetic quality. When seeking appropriate plating for a specific project, you’ll find that there are a number of nickel plating types and options to consider.

So how does one determine exactly which plating is best for your particular situation? The first item to consider is the application.

Generally speaking, if a conductive surface doesn’t require a high corrosion or wear resistance but needs a bright sheen or low-stress layer, then electrolytic plating will be the most efficient process.

Silver plating started as a common way to provide cheaper versions of household items, which were originally made of silver.

At its beginning in the 18th century, this included cutlery, platters, plates and candlesticks among other items. In the 19th century, electroplating arose as a rapid method of finishing mass-produced items. Although the 20th and 21st centuries have seen declines in the use of silver for household wares, this reduction was followed by a rise in the use of silver plating for the electronics industry.

Products intended for more demanding applications can often miss their mark. Even if the design meets the proper dimensional or material requirements, there is no guarantee that the part or component will perform optimally.

Given the importance of the plating process and the value of the material being used, it would be logical to assume that parts would be designed for the most efficient and effective electroplating possible.  Unfortunately due to intricate engineering designs and micro miniature components, it is not always feasible to have a “plating friendly” part. 

Electroplating, along with other finishing options, take their place at the end of the manufacturing process.  It is incumbent on all parties, including the plater to work together in order to provide the best component possible.

Additionally, sometimes a part’s design will necessitate a difficult structure for applying even finishing, whether it’s electroplating or a more traditional finishing method.  There are a myriad of reasons why parts are created with geometries that make them difficult to electroplate.

At its heart, passivation is a process that helps prevent corrosion and pitting on the surface of stainless steel. The passivation process applies a thin transparent passive chemically inert film to stainless steel that reduces the reactivity of the metal. This film deters corrosion, oxidation, and mild chemical attack.

Jeff Smith, President/CEO of Electro-Spec, Inc. testified on June 26, 2014 before the U.S. House of Representatives Subcommittee on Research and Technology Committee on Science, Space and Technology regarding “Technology for the Patient Safety at Veterans Hospitals.

FRANKLIN, INDIANA -- Jeff Smith, President/CEO of Electro-Spec, Inc. was honored to testify this morning before the United States House of Representatives: Subcommittee on Research and Technology Committee on Science, Space and Technology for the hearing entitled: Technology for the Patient Safety at Veterans Hospitals

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While single-metal plating has been used for many years for a variety of industries, “White Bronze” or tri-metal (Tri-M3) plating is quickly becoming a suitable alternative. White Bronze plating offers superior corrosion resistance, low electrical resistance, non-magnetic properties, and extremely high hardness characteristics. It’s a less expensive approach to using silver and offers definitive health safety advantages compared to nickel. Due to its cost effectiveness and performance White Bronze is rapidly becoming the preferred plating for RF Connectors.

White Bronze centers around an alloy ratio of 55% copper, 30% tin, and 15% zinc. It offers the same bright white finish as plated alloys that contain nickel, silver, or rhodium. It produces smooth, low friction surfaces with non-porous characteristics and is also non-magnetic. White Bronze is ideal for soldering applications as it is lead-free, can be soldered with or without flux, and offers excellent leveling characteristics. The most important factor for tri-metal alloys in electroplating is the ability to control the % alloy mixture to achieve specific performance characteristics and properties. This has resulted in an increase use of White Bronze for the electronics and telecommunications industries and is a significant replacement to traditional tin and copper-tin alloy plating via silver or nickel.